Submersible Flow Maker

Submersible Flow Maker

Details
The VML Submersible Flow Maker features a low-speed, large-diameter propeller design for wastewater circulation and sludge mixing in oxidation ditches, biological treatment tanks, and other wastewater basins.
Category
Submersible Mixer
Share to
Send Inquiry
Description
Technical Parameters

Products Description

vml-submersible-flow-maker-front-view.jpg

The VML Submersible Flow Maker features a low-speed, large-diameter propeller design for wastewater circulation and sludge mixing in oxidation ditches, biological treatment tanks, and other wastewater basins. The series covers 1.5–7.5 kW power, 1100–2500 mm propeller diameters, 32–135 rpm speeds, and 1100–3980 N thrust, providing stable large-area flow while helping reduce sludge sedimentation and dead zones.

 

Working Principle

 

The VML Submersible Flow Maker uses a large-diameter, low-speed propeller driven by a submersible motor and reduction gearbox. The rotating propeller converts motor power into stable axial thrust, creating a wide and continuous circulation flow throughout the tank. This gentle but powerful flow keeps wastewater, activated sludge and suspended solids in motion, helping reduce sedimentation and stagnant zones. With propeller diameters from 1100 to 2500 mm and multiple speed and thrust options, the VML series can be selected according to tank geometry and process requirements to achieve an efficient flow pattern with relatively low power consumption.

 

vml-submersible-flow-maker-side-view.jpg    vml-submersible-flow-maker-propeller-detail.jpg

 

Application Scenarios

 

Anaerobic Tank

The Submersible Flow Maker maintains continuous circulation in anaerobic zones.

Benefits:

  • Prevent sludge settling

  • Avoid dead zones

  • Improve biological reaction conditions

  • Maintain uniform wastewater characteristics

Anoxic Tank

Used for denitrification processes where stable mixing is required without excessive oxygen transfer.

Benefits:

  • Maintain activated sludge suspension

  • Improve nitrogen removal efficiency

  • Provide uniform flow distribution

MBBR Tank

The strong circulation generated by the submersible thruster improves carrier movement.

Benefits:

  • Increase biofilm contact efficiency

  • Prevent carrier accumulation

  • Improve mass transfer performance

Sludge Tank

Provides effective sludge mixing and prevents sediment deposition.

Benefits:

  • Keep sludge concentration uniform
  • Improve sludge treatment efficiency
  • Reduce maintenance frequency

vml-submersible-flow-maker-wastewater-tank-applications.jpg

ENGINEERED FOR EFFICIENT WATER FLOW

Key Features of Our Submersible Flow Maker

Large-diameter propeller, low-speed operation and optimized hydraulic design provide strong circulation with lower energy consumption.

01

Large Diameter Propeller

Ø 1100–2500 mm

The large-diameter propeller increases water displacement and hydraulic efficiency, generating powerful flow with lower energy demand.

✓ Larger water displacement
✓ Stronger pushing force
✓ Lower energy consumption
02

Low Speed, High Thrust

32–135 rpm

Low-speed operation produces steady, gentle circulation while maintaining strong thrust and reducing unnecessary turbulence.

✓ Gentle mixing effect
✓ Reduced turbulence
✓ Lower power consumption
✓ Longer service life
03

Strong Hydraulic Flow

LONG-DISTANCE CIRCULATION

The optimized propeller generates long-distance horizontal flow to keep wastewater moving throughout large treatment tanks.

✓ Long-distance wastewater pushing
✓ Better tank circulation
✓ Reduced sludge accumulation
✓ More stable treatment process
04

Energy-Saving Design

LOWER OPERATING COST

Compared with conventional high-speed mixers, the flow maker delivers efficient circulation with lower installed power.

✓ Lower installed power
✓ Higher mixing efficiency
✓ Reduced operating cost
✓ Designed for continuous operation

Detailed Component Introduction

 

The VML Submersible Flow Maker consists of a submersible motor, gearbox, propeller, mounting bracket, and lifting/winding system.

 

The unit features a compact structure, small footprint, and relatively low weight. Its streamlined design is well suited for fluid propulsion and circulation. It is easy to operate and maintain, quick to install, and designed for long service life.

 

The submersible motor is a three-phase asynchronous motor equipped with overload protection, phase-failure protection, and leakage protection. The motor has Class F insulation and an IP68 protection rating, making it suitable for continuous underwater operation.

 

The gearbox input shaft and output shaft are arranged on the same centerline. A mechanical seal chamber is located at the motor shaft extension and is filled with mechanical oil, helping prevent pressurized wastewater from entering the motor chamber.

 

The sealing system includes both static and dynamic seals. The static seal uses O-rings, while the dynamic seal adopts a double mechanical seal design. A skeleton oil seal is installed at the shaft extension on the oil chamber side to help prevent sand and solid particles from entering. The mechanical seal faces are made of corrosion-resistant hard alloy materials for reliable operation in wastewater environments.

 

The propeller blades also feature a self-cleaning design, helping reduce the risk of debris entanglement and clogging during operation.

 

vml-submersible-flow-maker-structure-diagram.jpg  

Technical Parameters

 

 

Model Impeller diameter (DN) Thrust (N) Speed (r/min) Power (kW) Rated current (A) Protection grade Insulation class Propeller Motor and gearbox Motor shaft Seal Ring Mechanical Seal
VML-1100 1100 1100 65 1.5 4 IP68 F FRP/PU Cast Iron S.S 420 Nitrile rubber Sic Vs Sic
VML-1100 1100 1970 96 2.2 6 IP68 F FRP/PU Cast Iron S.S 420 Nitrile rubber Sic Vs Sic
VML-1100 1100 2410 115 3 8 IP68 F FRP/PU Cast Iron S.S 420 Nitrile rubber Sic Vs Sic
VML-1100 1100 2930 135 4 9 IP68 F FRP/PU Cast Iron S.S 420 Nitrile rubber Sic Vs Sic
VML-1400 1400 1640 63 2.2 6 IP68 F FRP/PU Cast Iron S.S 420 Nitrile rubber Sic Vs Sic
VML-1400 1400 2180 65 3 8 IP68 F FRP/PU Cast Iron S.S 420 Nitrile rubber Sic Vs Sic
VML-1400 1400 2340 115 4 9 IP68 F FRP/PU Cast Iron S.S 420 Nitrile rubber Sic Vs Sic
VML-1600 1600 1850 56 2.2 6 IP68 F FRP/PU Cast Iron S.S 420 Nitrile rubber Sic Vs Sic
VML-1600 1600 2140 48 3 8 IP68 F FRP/PU Cast Iron S.S 420 Nitrile rubber Sic Vs Sic
VML-1600 1600 2520 65 4 9 IP68 F FRP/PU Cast Iron S.S 420 Nitrile rubber Sic Vs Sic
VML-1800 1800 1880 38 2.2 6 IP68 F FRP/PU Cast Iron S.S 420 Nitrile rubber Sic Vs Sic
VML-1800 1800 2360 42 3 8 IP68 F FRP/PU Cast Iron S.S 420 Nitrile rubber Sic Vs Sic
VML-1800 1800 2750 56 4 9 IP68 F FRP/PU Cast Iron S.S 420 Nitrile rubber Sic Vs Sic
VML-2200 2200 1810 32 2.2 6 IP68 F FRP/PU Cast Iron S.S 420 Nitrile rubber Sic Vs Sic
VML-2200 2200 2140 38 3 8 IP68 F FRP/PU Cast Iron S.S 420 Nitrile rubber Sic Vs Sic
VML-2200 2200 2780 42 4 9 IP68 F FRP/PU Cast Iron S.S 420 Nitrile rubber Sic Vs Sic
VML-2200 2200 2960 48 5 13 IP68 F FRP/PU Cast Iron S.S 420 Nitrile rubber Sic Vs Sic
VML-2500 2500 2090 32 3 8 IP68 F FRP/PU Cast Iron S.S 420 Nitrile rubber Sic Vs Sic
VML-2500 2500 2850 42 4 9 IP68 F FRP/PU Cast Iron S.S 420 Nitrile rubber Sic Vs Sic
VML-2500 2500 3090 42 5 13 IP68 F FRP/PU Cast Iron S.S 420 Nitrile rubber Sic Vs Sic
VML-2500 2500 3980 42 7.5 17 IP68 F FRP/PU Cast Iron S.S 420 Nitrile rubber Sic Vs Sic

 

FAQ

 

 

Q1: What is the difference between a Submersible Flow Maker and a normal mixer?

A1: The Submersible Flow Maker uses a large-diameter propeller with low-speed rotation to create stronger hydraulic circulation with lower energy consumption.

 

Q2: Where can the Submersible Flow Maker be installed?

A2: It is widely used in: The Submersible Flow Maker is widely used in anaerobic tanks, anoxic tanks, MBBR tanks, sludge tanks, and industrial wastewater treatment systems. It provides efficient flow circulation, prevents sludge settling, improves mixing performance, and ensures stable operation in various wastewater treatment processes.

 

Q3: What information is required for model selection?

A3: Please provide the tank dimensions, water depth, wastewater type, required mixing performance, and installation method. Our engineering team will select the most suitable mixer model, power, and installation solution according to your project requirements.

 

Q4: Can you provide customized solutions?

A4: Yes. We can customize propeller size, motor power, installation system, and quantity according to project requirements.

 

Q5: Is the equipment suitable for 24-hour operation?

A5: Yes. With IP68 waterproof motor, durable mechanical seal, and corrosion-resistant materials, the equipment is designed for continuous wastewater treatment operation.

 

 

 

 

Hot Tags: submersible flow maker, China submersible flow maker manufacturers, suppliers, factory, mixer submersible, submerged mixer, submersible agitator mixer, submersible mixer price, submersible mixer pump, submersible tank mixer

Send Inquiry
Contact us if have any question

You can either contact us via phone, email or online form below. Our specialist will contact you back shortly.

Contact now!